JCX 735 glazed tile roll forming machine

1. Technique parameters of the processing line

(1). Suitable material to process: colored armor plate with the bending intensity of 235MPA;

(2). Thickness of the plate: 0.3-0.8mm;

(3).Width of the plate: 1000/1220/1250mm;

(4). Productivity: 1-8m/min;

(5). control system: PLC;

(6). Diameter of the roller: 70mm;(7). Dimensions of major structure: 6000mm*1500mm*1500mm;

(8).Weight: 4T;

(9). Effective area for use: 735mm.

2. Processing technique and deployment

Processes: Man-made uncoiler—Roll forming machine—PLC system—Hydraulic system—

Mold pressing machine－Blade—Receiving table

4.Components of line:

5. summary of the structure

(1) Common uncoiler

Functional and structural characteristics ：It is used to support the steel coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. The uncoiler can bear 5t. It is suitable to process the coiled steel with the inside diameter 508mm 

(2) Feeding the material into the platform

Functional and structural characteristics ：put the rawmaterial(steel srip) on the plat to
manufacture and process, it can guarantee that the products are neat, parallel and everything is
uniformity. Please refer to the equipment regulation to know the function of locate angle iron.


(3) Molding core

Functional and structural characteristics ：In order to keep the product shape and precision,
adopts welded sheet structure, motor reducer drive,chain transmission, roller surfaces polishing,
hard plating, heat treatment and galvanizational treatment . The polished surface and the heat
treatment towards the molds also can keep the molding plate surface smooth and not easy to be
marked when it is being stampted.
Rolling galvanizational thickness:0.01 mm
Rolling material: Forging Steel 45#
Material of the mold: Cr40. and the mold is heat-treated.


(4) Shearing mechanism

It adopts the hydraulic drive and automatic location to decide the
dimension and cut the target products.
Match equipment: It contains one set of cutting tools, one hydraulic tank
and one cutter machine.
Material of the cutting blade: Gcr12

(5) Hydraulic system

It is controlled by gear wheel oil pump.
After filling the hydraulic oil into the
hydraulic oil tank, the pump drive the
cutter machine to begin the cutting job.
Match equipment: The system includes a set
of hydraulic tank , a set of hydraulic oil
pump, two hydraulic pipes.and two sets of
electromagnetism valves.
Power of the oil pump: 3kw;
Hydraulic oil: 40#;

(6) Computer control cabinet:
It adopts Panasonic to control. The target
piece’s length is adjustable and
digit of it can be adjusted. Computed mode
has two modes: automatic and
manual one. The system is easy to operate
and use.




(7) Counter :
One counter gauges length, pulses, and
decides length




(8) Molded pieces receiving table
It adopts welded steel and supported roller
to transmit the products.
There are two frames with the length of
3m/one.