JCX 28-207- 828 glazed tile roll forming machine
- Introduction:
JCX 28-207-828 glazed tile roll forming machine
1.. Technique parameters of the processing line
(1). Suitable material to process: colored armor plate with the bending intensity of 235MPA;(2). Thickness of the plate: 0.3-0.8mm;
(3).Width of the plate: 1000/1220/1250mm;
(4). Productivity: 1-10m/min
(5). Rollers: 9 rows;
(6). Diameter of the roller: 70mm;(7). Dimensions of major structure: 6000mm*1500mm*1500mm;
(8).Weight: 3 T;
(9). Effective area for use: 828/1035mm.
2. Processing technique and deployment
Processes: Man-made uncoiler—Roll forming machine—PLC system—Hydraulic system—Mold
pressing machine－Blade—Receiving table
3.some pictures of the machine and product
4.Components of line:
No.
Name
Unit
Qty
1
Man-made uncoiler
set
1
2
Main machine for roll forming
set
1
3
Control system
set
1
4
Hydraulic system
set
1
5
Mold pressing machine
set
1
6
Blade
set
1
7
Receiving table
set
2
4. summary of the structure
(1) Common uncoiler
Functional and structural characteristics ：It is used to support the steel,coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. The uncoiler can bear 5t. It is suitable to process,the coiled steel with the inside diameter 508mm .
(2) Feeding the material into the platform
Functional and structural characteristics ：put the raw material(steel srip) on the plat to
manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.
(3) Molding core
Functional and structural characteristics:In order to keep the product shape and precision,adopts welded sheet structure, motor reducer drive,chain transmission, roller surfaces polishing,hard plating, heat treatment and galvanizational treatment . The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stampted.Rolling galvanizational thickness:0.01 mm.Rolling material: Forging Steel 45#,Material of the mold: Cr40. and the mold is heat-treated.
(4) Shearing mechanism
It adopts the hydraulic drive and automatic location to decide the dimension and cut the target products.Match equipment: It contains one set of cutting tools, one hydraulic tank and one cutter machine.Material of the cutting blade: Gcr12
(5) Hydraulic system
It is controlled by gear wheel oil pump.After filling the hydraulic oil into thehydraulic oil tank, the pump drive the cutter machine to begin the cutting job.Match equipment: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves.Power of the oil pump: 3kw;Hydraulic oil: 40#;
(6) Computer control cabinet:
It adopts Panasonic to control. The target piece’s length is adjustable and digit of it can be adjusted. Computed mode has two modes: automatic and manual one. The system is easy to operate and use.
(7) Counter :
One counter gauges length, pulses, and decides length
(8) Molded pieces receiving table
It adopts welded steel and supported roller to transmit the products.There are two frames with the length of 3m/set.
